Friday, 10 April 2015

Day 7: engine preparation and anti-roll bar (a sailor's solution)


ARB
The anti-roll bar didn't look promising at first. Just offering it up showed how much bending was needed to seat each nylon ball in its socket. In fact, the first ball took a bit of persuasion (pushing, gentle tapping) to go in. But at the other end of the ARB, the ball stood out about 1" beyond its own socket. Hmmm.... My solution was to use a purchase to pull it in gently, as I wasn't convinced that I could just manhandle it in.
Controlled and gentle way of getting the ARB nylon ball into its socket

1. Tie off one end of a spare bit of polypropylene rope onto the chassis inside the engine bay (bowline is the ideal knot, of course)
2. Bring the rope through, and make a couple of loops around the upper wishbone and ARB, acting as a purchase
3. Gently pull on the rope, which draws the ARB close then just popped into the cup perfectly
LH ARB end from above , capped off and cable-tied securely


Engine prep
It was very satisfying to put together the engine, gearbox and other pre-fitting bits and pieces.
Nothing difficult here, except for one bolt which I cannot get a torque wrench to, so will have to be left to the Post-Build Check. I've marked anything for the PBC with a red luggage label, and all torqued up nuts with a dab of bright yellow nail varnish (Maybelline, from SuperDrug, if you're interested!).
The 'dowels' mentioned are actually rods about 3" long, with an M8 thread on each end. They need to be fitted first into the engine block, and then act as both the guides for fitting the gearbox, and then the means of tightening it all up. (In the Assembly Guide, they can be seen already fitted to the gearbox, but mine were loose in one of the many plastic bags of nuts and bolts).
Engine RHS, plus gearbox


Engine LHS, and ready to go into the engine bay
It is a fun exercise to figure out what everything around the engine actually does. (If you pull away the brown paper covering the exhaust manifold, you can see the tiny impeller that drives the turbo.)
Turbo impeller, inside exhaust manifold


The engine isn't as precarious as it looks... I've propped it underneath to avoid leaning on the oil filter cartridge and prevent tipping backwards towards the gearbox


Next job: install the engine

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